Machine Design — Cheat Sheet

Gears, belts, shafts, bearings, springs, keys — the transmission formulas.

Gears (metric module)

Pitch diameterd = m·N
Ratioi = N₂ / N₁
Centre distanceC = m(N₁ + N₂) / 2
Outside diameterd_o = m(N + 2)

Belts

Speed ratioi = D₂ / D₁
Open belt lengthL = 2C + π(D₁+D₂)/2 + (D₂−D₁)²/4C

Shafts

Shear (solid)τ = 16T / πd³
Twistθ = TL / GJ
PowerT[N·m] = 9550·kW / rpm

Bearings & springs

Rating lifeL₁₀ = (C/P)ᵖ (p = 3 ball, 10/3 roller)
Spring ratek = Gd⁴ / (8D³N_a)
Spring stressτ = K_w·8FD / πd³, C = D/d

Keys & power

Key forceF = 2T / d
Key shearτ = F / (w·L)
Rotational powerP = T·ω = 2πnT / 60

Formula reference — verify against the governing standard. Not a substitute for engineering judgment.