Sine Bar & Gauge Blocks

A sine bar turns an angle into a height you can build from gauge blocks: sin θ = H / L. Simple trig, universally used in inspection, and very easy to get backwards — the height goes under one roll, and the length is the roll centre distance, not the bar.

Stack height for the angle
Angle from that stack
Suggested blocks
Stack achieves
Residual error
Resulting angle error

Sine bars lose accuracy above about 45° because the sine curve flattens — a small height error becomes a large angle error. Use an angle block or a sine plate beyond that. Keep stacks short; every wrung joint adds error.

A helper, not a substitute for engineering judgment. Verify against the governing standard.