How to Choose a Fit (ISO 286)

A "fit" is the relationship between a hole and the shaft that goes in it — whether it slides, locates or has to be pressed. ISO 286 codifies fits as a hole letter + grade and a shaft letter + grade, like H7/g6. Getting the fit right is the difference between a bearing that spins freely and one that seizes.

The three families

Clearance fits always have a gap — for parts that must move or be assembled by hand (sliding covers, loose pins). Interference fits always overlap — the shaft is bigger than the hole, so it must be pressed or shrunk in and won't come out (bearing races, gears on shafts). Transition fits sit in between — sometimes a slight gap, sometimes a slight overlap — for accurate location where you'll still use a keyway or fastener to transmit torque (dowels, locating spigots).

Hole-basis: keep the hole constant

Holes are harder to make to size than shafts (you finish a shaft by turning or grinding; you're stuck with the reamer for a hole). So the standard approach is hole-basis: fix the hole at H (its lower limit exactly on the nominal size) and vary the shaft to get the fit you want. That's why you see H7 holes everywhere. Get exact limits for any combination on the Limits & Fits tool.

nominal Hole H (fixed at nominal) shaft below → clearance above → interference
Hole-basis: fix the H hole; where the shaft sits sets clearance, transition or interference.

A shortlist that covers most work

H7/h6 — precise location, hand-slide, easily separated. H7/g6 — a running/sliding fit with a small guaranteed clearance (bushings, spindles). H7/k6 — transition, light tap to assemble (accurate location, use a key for torque). H7/n6 — tighter transition, needs a press. H7/p6 or s6 — interference for press/shrink fits. There's a ready reference on the fits chart.

Designing a press fit

For interference fits, the interference isn't the whole story — it creates a contact pressure that both grips the shaft and stresses the hub. Too little and it slips; too much and the hub cracks. Size it with the Press/Shrink Fit tool, and remember thermal expansion can loosen a shrink fit in service.

Educational overview — verify against the governing standard. Not a substitute for engineering judgment.